The Machinery Behind the Mission
Every component we produce reflects the precision of the equipment behind it.
The Asgard Facility integrates advanced composite fabrication, thermoplastic forming, machining, and metrology systems within a single controlled environment.
Each process follows a structured path of verification, from raw material preparation to final inspection, ensuring consistency in both form and performance.
Our infrastructure supports production that balances craftsmanship with technology, where accuracy is measured, recorded, and continuously refined.
Every operation functions as part of a greater whole: a manufacturing ecosystem designed to build confidence, reliability, and long-term value across critical aerospace platforms.
This discipline defines our pursuit of excellence and our responsibility to the systems that depend on it.
Through this foundation, Asgard continues to establish itself as a long-term manufacturing partner trusted across aviation, space, defense, and advanced mobility.
Infrastructure of Precision
Composite Manufacturing Systems
Autoclave Systems
ASC Econoclave EC6x12 and EC9x18 units rated to 450°F / 250 psi with full vacuum control and data logging.Out-of-Autoclave Ovens
Despatch LCC and Grieve programmable curing ovens with ±2°F uniformity for OOA processes.Thermoplastic Forming Equipment
Wabash heated platen press and automated vacuum forming system for PEEK, PEKK, and PPS components.Prepreg Cutting and Kitting
Gerber and Eastman CNC ply cutters with nesting software for material optimization and repeatability.Layup and Bonding Areas
ISO 8 cleanroom layup tables with integrated vacuum lines and adhesive curing stations.Adhesive and Resin Handling
Graco precision metering and dispensing units for structural adhesives and resin infusion processes.
Machining and Metallic Systems
CNC Machining Centers
Haas UMC-750 5-axis machining centers and VF-4SS high-speed mills for aluminum, titanium, and Invar tooling.- High-Speed Aluminum Profiling
Dedicated high-rpm machining cells for structural airframe components and precision aluminum housings. Turning and Routing Equipment
Haas ST-20Y lathe and Komo CNC router for metallic and composite trimming.EDM and Finishing Systems
Mitsubishi wire EDM and Timesavers precision belt finishing systems.Tool and Mold Machining
Dedicated 3-axis toolroom mills and rotary tables for composite mold and fixture production.Coolant and Chip Recovery Systems
Filtration and recycling systems ensuring clean, temperature-controlled machining operations
Additive and Hybrid Manufacturing
- Polymer Additive Manufacturing
Stratasys Fortus 450mc and Markforged FX20 large-format composite printers for Ultem, Nylon, and CF materials. - Metal Additive Manufacturing
EOS M290 direct metal laser sintering system for aluminum and Inconel prototypes. - Hybrid Manufacturing Cell
DMG Mori LASERTEC 65 DED hybrid system combining additive deposition and 5-axis machining. - Post-Processing Equipment
Vapor smoothing, bead blasting, and precision trimming stations for surface finish control. - Tooling and Support Production
Additively manufactured fixtures, templates, and custom tooling designed to shorten setup times.
Multi-Material Prototyping
Integrated workflows enabling combined polymer, composite, and metal builds for complex geometries.
Inspection and Metrology
CMM Systems
Zeiss CONTURA coordinate measuring machine with Calypso software for precision dimensional inspection.Laser Scanning and Photogrammetry
FARO Quantum Max Arm and PolyWorks inspection suite for digital part comparison.Non-Destructive Inspection (NDI)
Olympus phased-array ultrasonic system and FLIR thermographic imaging for composite integrity verification.Surface and Thickness Measurement
Elcometer coating thickness gauge and optical profilometer for finish validation.Environmental Monitoring
Continuous temperature, humidity, and vacuum monitoring integrated with MES database for traceability.
Electrical and Systems Integration
Wire Harness and Assembly Benches
TE Connectivity crimping, pinning, and continuity-test stations for flight-grade harness fabrication.Electrical Test Equipment
HiPot, continuity, and load-test systems with automated reporting.Environmental Chambers
Thermotron temperature and vibration chambers for system endurance testing.Integration Bays
Modular assembly zones for avionics, power distribution, and control system installation.
Facilities and Material Handling
Controlled Environment Areas
ISO 8 cleanroom and temperature-controlled layup and bonding spaces.Material Storage Systems
Cold storage freezers for prepreg and resin, nitrogen-purged cabinets for sensitive materials.Tooling and Fixture Inventory
Precision lift tables, vacuum transport systems, and adjustable jigs for safe handling and repeatable assembly.Plant Infrastructure
480-V power distribution, air and nitrogen lines, and integrated ESD flooring for system safety.
Certifications and Compliance
Every process within the Asgard Facility operates under documented standards for quality, security, and certification readiness.
These frameworks ensure that every material, component, and assembly we produce meets the technical, regulatory, and cybersecurity requirements of advanced aerospace programs.
AS9100D Quality Management System
AS9100D defines the aerospace industry standard for quality and process control.
Asgard’s operations follow this framework to ensure consistent manufacturing, traceability, and risk management across all production activities.
ISO 9001 Quality Management System
ISO 9001 establishes the foundation for continuous improvement and operational efficiency.
It ensures that Asgard maintains consistent performance metrics and process documentation throughout the organization.
ITAR Registered
The International Traffic in Arms Regulations (ITAR) govern the handling of defense-related materials and technical data. Asgard maintains registration to protect controlled information and support classified and export-restricted programs.
CMMC Compliance Pathway
The Cybersecurity Maturity Model Certification (CMMC) ensures the protection of controlled unclassified information within defense supply chains. Asgard’s digital systems, data environments, and internal networks operate within this compliance pathway to maintain cybersecurity integrity.
FAA Certification and Conformity Support
Asgard’s production environment supports FAA conformity requirements for aerospace parts and assemblies. Our documentation, inspection, and traceability systems are aligned with FAA certification standards to enable flight-qualified hardware.
NADCAP Partnership Roadmap (Composites and NDI)
The National Aerospace and Defense Contractors Accreditation Program (NADCAP) sets performance and audit standards for special processes. Asgard’s roadmap toward NADCAP accreditation strengthens composite fabrication and non-destructive inspection capability for advanced aerospace production.
FAQ
Most frequent questions and answers
The roughly 100,000 square foot Asgard Facility is configured for both prototype and low-to-medium rate production.
Modular manufacturing cells allow programs to scale without requalification, maintaining consistent tooling, inspection, and documentation standards across builds.
All manufacturing operations follow AS9100D quality protocols and operate within an integrated MES and QMS environment.
Digital traceability connects every lot, serial number, and process step, ensuring consistent performance from composite layup through final inspection.
Asgard maintains ITAR registration and operates within the CMMC compliance pathway.
All controlled data is stored on encrypted networks with access restricted to cleared personnel and monitored through secure data logging.
Each manufactured component is delivered with full documentation, including process travelers, CMM reports, material certifications, and NDI results.
Inspection data is archived within a secure, queryable database for customer access and audit readiness.
Asgard Aerospace functions as a vertically integrated manufacturing partner with focus on precision fabrication, compliance, and rapid execution.
Our systems are structured to align with the quality, documentation, and data requirements of Tier 1 and OEM-level suppliers, positioning Asgard as a trusted and scalable long-term source.
Asgard maintains an extended equipment portfolio and strategic partnerships that expand our in-house capability set.
Visit the Full Machinery List or contact our technical operations team through the Inquiry Form to discuss specialized processes or program requirements.
Manufacturing cells include equipment for prototype fabrication, conformity documentation, and inspection aligned with FAA and MIL-SPEC test protocols.
We coordinate directly with qualification teams to ensure each article meets both design and certification standards.
Production planning is governed by a digital scheduling and resource management system that tracks progress, inspection, and approvals in real time.
Critical-path monitoring and verified supplier networks support consistent on-time delivery for complex builds.
Partnerships typically begin with a technical review of requirements, drawings, and compliance needs.
Teams can initiate discussions through the Contact Page, where inquiries are directed to the appropriate program or engineering lead.
